China factory High Pressure 300bar Breathing Filling Bottle Air Scuba Diving Compressor air compressor for car

Product Description

Model Specification
HC-X100/EM/ET/SH Working pressure: 30Mpa(300bar)
Flow: 100L/min
Type: X-shape, 4-stages,4-cylinders
Driver: 220V/50Hz/2.2 kW or 380V/50Hz/3kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: manual stop, automatic stop
Filtration: 1 air filtering, 1 liquid-water separating, 1 air purifying
Safety: outlet safe valve, safety guard
Size(L/W/H)=600/360/430 mm
Weight: 45 KG
MCH6/EM/ET/SH Working pressure: 30Mpa(300bar)
Flow: 80-100L/min
Type: X-shape, 4-stages,4-cylinders
Driver: 220V/50Hz/2.2 kW or 380V/50Hz/3kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: manual stop, automatic stop
Filtration: 1 air filtering, 1 liquid-water separating, 1 air purifying
Safety: outlet safe valve, safety guard
Size(L/W/H)=350/650/390 mm
Weight: 39 KG
HBBC-100/EM/ET
 
Working pressure: 30Mpa(300bar)
Flow: 100L/min
Type: W-shape, 3-stages,3-cylinders
Driver: 220V/50Hz/2.2 kW or 380V/50Hz/3kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: manual stop
Filtration: 1 air filtering, 1 liquid-water separating, 1 air purifying
Safety: inter-stage safe valve, safety guard
Size(L/W/H)=700/380/520 mm
Weight: 46 KG
 
HC-W200/ET/SH Working pressure: 30Mpa(300bar)
Flow: 200L/min
Type: W-shape, 3-stages,3-cylinders
Driver: 380V/50Hz/5.5kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: automatic stop
Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying
Safety: inter-stage safe valve,pressure holding valve, safety guard
Size(L/W/H)=1200/700/920 mm
Weight: 190 KG
HC-W265/ET Working pressure: 30Mpa(300bar)
Flow: 265L/min
Type: W-shape, 3-stages,3-cylinders
Driver: 380V/50Hz/5.5kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: automatic stop
Filtration: 1 air filtering, 2 liquid-water separating, 1 air purifying
Safety: inter-stage safe valve,pressure holding valve, safety guard
Size(L/W/H)=1200/700/920 mm
Weight: 160 KG
HC-W300/ET/SH
 
Working pressure: 30Mpa(300bar)
Flow: 300L/min
Type: W-shape, 3-stages,3-cylinders
Driver: 380V/50Hz/7.5kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: automatic stop
Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying
Safety: inter-stage safe valve,pressure holding valve, safety guard
Size(L/W/H)=1200/700/920 mm
Weight: 210 KG
HC-W400/ET/SH Working pressure: 30Mpa(300bar)
Flow: 400L/min
Type: W-shape, 3-stages,3-cylinders
Driver: 380V/50Hz/7.5kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: automatic stop
Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying
Safety: inter-stage safe valve,pressure holding valve, safety guard
Size(L/W/H)=1200/700/920 mm
Weight: 220 KG
HC-W400Z( microcomputer) Working pressure: 30Mpa(300bar)
Flow: 400L/min
Type: W-shape, 3-stages,3-cylinders
Driver: 380V/50Hz/7.5kW or gasoline engine
Lubrication: Splash
Cooling: air
Control: Automatic start and stop, automatic drain, temperature control system, phase sequence protection function, lack of oil protection, emergency stop, low noise, low temperature, low speed, microcomputer display screen
Filtration: 1 air filtering, 2 liquid-water separating, 2 air purifying
Safety: inter-stage safe valve,pressure holding valve
Size(L/W/H)=1200/700/920 mm
Weight: 290 KG
HC-X680Z (PLC) Working pressure: 33Mpa(330bar)
Flow: 650L/min
Type: X-shape, 4-stages,4-cylinders
Driver: 380V/50Hz/15kW or gasoline engine
Lubrication: pressure lubricating
Cooling: air
Control: PLC system with automatic stop, automatic drain, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filtration, touch screen
Filtration: 1 air filtering, 3 liquid-water separating, 1 air purifying
Safety: all-stage safe valve
Size(L/W/H)=980/1450/1750 mm
Weight: 680 KG
 
HC-X720Z (PLC)

 

Working pressure: 33Mpa(330bar)
Flow: 720L/min
Type: X-shape, 4-stages,4-cylinders
Driver: 380V/50Hz/15kW or gasoline engine
Lubrication: pressure lubricating
Cooling: air
Control: PLC system with automatic stop, automatic drain, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filtration, touch screen
Filtration: 1 air filtering, 3 liquid-water separating, 1 air purifying
Safety: all-stage safe valve
Size(L/W/H)=980/1450/1850 mm
Weight: 690 KG
HC-X810Z (PLC) Working pressure: 33Mpa(330bar)
Flow: 810L/min
Type: X-shape, 4-stages,4-cylinders
Driver: 380V/50Hz/18.5kW or gasoline engine
Lubrication: pressure lubricating
Cooling: air
Control: PLC system with automatic stop, automatic drain, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filtration, touch screen
Filtration: 1 air filtering, 3 liquid-water separating, 1 air purifying
Safety: all-stage safe valve
Size(L/W/H)=980/1450/1850 mm
Weight: 700 KG

The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts three-cylinder three-stage compression, splash lubrication, inter-stage safety valve and filter system. HC-W400 can provide safe compressed air for any industry that requires high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced and tested and accepted in accordance with the requirements of GB/T 12929-2008 "Marine High Pressure Piston Air Compressor"; the air quality complies with EN12571 international breathing compressor breathing standard;After the air flows through the separator and filter in the unit, it is removed from the The oil and impurities in the high-pressure air can filter the inhaled air containing fine particulate matter (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.

Product composition and characteristics

Standardized assembly-mass production
 

The machine is equipped with an automatic shutdown device, the shutdown pressure can be set freely, and it is equipped with a time running timer to support the maintenance time;
2 gas cylinders can be filled at the same time; (1 bottle is recommended, the charging speed is faster)
High-power all-copper core wire customized motor, stable power output, light starting load;
The protective cover adopts plastic spraying process, which is not easy to scratch and rust; (some manufacturers use spray paint, which is low cost and easy to fall off and rust)
Super strong triangle belt, strong tension, and wear-resisting and high-temperature resistance;
Shockproof pressure gauge 0~5800psi/400bar, accurate pressure value;
The reinforced steel plate base is equipped with anti-vibration pads, so the equipment runs more smoothly;
High-strength nylon cooling fan, better heat dissipation effect;
The low pressure adopts red copper tube, which has better heat dissipation performance, and the high pressure adopts stainless steel tube to ensure the safety of output pressure;
The rotating parts are equipped with protective cover devices, and safety valves and automatic shutdown systems are installed at all levels to ensure the safety of operators; motor drive or gasoline engine drive can be selected to meet the air supply requirements under various conditions;
Configure precision air filter (customized wire mesh filter element);

2-stage oil-water separator (standard with manual blowdown, optional automatic blowdown) Final classification air purification system 
The last stage adopts the piston ring process, and only the piston ring needs to be replaced if worn;  
The end uses a pressure maintenance valve, deep air filtration, and prolongs the life of the filter element, and uses an alloy aluminum permanent filter element, replaceable filter element material, saving later use costs;
The parts in contact with gas, such as cylinders and filter cartridges, are cleaned with alcohol before leaving the factory, and tested with food-grade lubricating oil, and they are all debugged before leaving the factory.

Main   application
                                        Diving cylinder filling                                                                  Fire gas cylinder filling

Fire-fighting breathing application: equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles to provide emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighting officers will be exposed to heavy smoke, poisonous gas, steam or hypoxia. In this environment, you can breathe high-purity, clean, odorless, safe and reliable compressed air, thus ensuring that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.

Diving breathing applications: diving clubs, diving enthusiasts, marine aquaculture, marine rescue, ship equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing high Purify, clean, odorless, safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, fill the air into a high-pressure cylinder for human breathing.
 

After-sales Service: Start up Spares Free
Warranty: 12 Months
Lubrication Style: Oil-less
Cooling System: Air Cooling
Cylinder Arrangement: Series Arrangement
Cylinder Position: Angular
Customization:
Available

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air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system's performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here's a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China factory High Pressure 300bar Breathing Filling Bottle Air Scuba Diving Compressor   air compressor for carChina factory High Pressure 300bar Breathing Filling Bottle Air Scuba Diving Compressor   air compressor for car
editor by CX 2023-11-08