Product Description
Oxygen Compressor Chlorine Carbon Dioxide Oxyge Diaphragm Compressor
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
The diaphragm compressor is a volume compressor of a special structure. It is the highest -level compression method in the field of gas compression. This compression method does not have secondary pollution. It has very good protection for the compressed gas. Good sealing, compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high purity, rare precious, flammable and explosive, toxic and harmful, corrosive, and high pressure gas.
diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism. Only the membrane and the compressor box come in touch with pumped gas. For this reason this construction is the best suited for pumping toxic and explosive gases. The membrane has to be reliable enough to take the strain of pumped gas. It must also have adequate chemical properties and sufficient temperature resistance.
The diaphragm compressor is mainly composed of motors, bases, crankshaft boxes, crankshaft connecting rods, cylinder components, oil and gas pipelines, electrical control systems, and some accessories.
The natural gas compressor is consists of a 3 pieces of diaphragms. The diaphragm is clamped along the surrounding area by the hydraulic oil side and the process gas side of the process. The diaphragm is driven by the hydraulic driver in the film head to achieve the compression and transportation of the gas. The main body of the diaphragm compressor consists of 2 systems: the hydraulic oil system and the gas compression system, and the metal membrane separates these 2 systems.
Basically, the structure of the diaphragm compressor is divided into 2 parts: the hydraulic framework and the pneumatic force framework. During the compression process, there are 2 steps: the suction stroke and the delivery stroke.
Advantages of Diaphragm natural gas compressor:
- Good Sealing Performance .
- Cylinder has good heat dissipation performance .
- Completely Oil-free , the gas purity can be guaranteed to be higher than 99.999% .
- High Compression Ratios, High discharge pressure up to 1000bar .
- Long service life ,more than 20 years .
Application :
food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research
Customized is accepted , Pls provide the following information to us :
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas ?
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor?
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph?
10.Cooling method for gas: air cooling or water cooing?
Wide variety and types of diaphragm compressor can be manufactured by our company such as hydrogen compressor , nitrogen compressor , helium compressor , natural gas compressor and etc .
Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .
| Number | Model | Cooling water consumption(t/h) | Exhaust volume Nm3/h) |
Intake pressure (MPa) |
Exhaust pressure (MPa) |
Overall dimension LxWxH(mm) |
Weight (t) |
Motor power (KW) |
| The piston stroke of the following products is 70mm | ||||||||
| 1 | GV-8/8-160 | 0.5 | 8 | 0.8 | 16 | 1310x686x980 | 0.65 | 3 |
| 2 | GV-10/6-160 | 0.8 | 10 | 0.6~0.7 | 16 | 1200x600x1100 | 0.5 | 4 |
| 3 | GV-10/8-160 | 0.8 | 10 | 0.8 | 16 | 1330x740x 1080 | 0.65 | 4 |
| 4 | GV-10/4-160 | 0.8 | 10 | 0.4 | 16 | 1330x740x1000 | 0.65 | 4 |
| 5 | GV-7/8-350 | 0.8 | 7 | 0.8 | 16 | 1300x610x920 | 0.8 | 4 |
| 6 | GV-15/5-160 | 0.8 | 15 | 0.5 | 16 | 1330x740x920 | 0.7 | 5.5 |
| 7 | GV-5/7-350 | 1 | 5 | 0.7 | 35 | 1400x845x1100 | 0.8 | 5.5 |
| The piston stroke of the following products is 95mm | ||||||||
| 8 | GV-5/200 | 0.4 | 5 | Normal pressure | 20 | 1500x780x1080 | 0.75 | 3 |
| 9 | GV-5/1-200 | 0.3 | 5 | 0.1 | 20 | 1520 x 800 x 1050 | 0.75 | 3 |
| 10 | GV-11/1-25 | 0.6 | 11 | 0.1 | 2.5 | 1500x780x1080 | 0.85 | 4 |
| 11 | GV-12/2-150 | 1 | 12 | 0.2 | 15 | 1600x776x1080 | 0.75 | 5.5 |
| 12 | GV-20/W-160 | 0.8 | 20 | 1 | 16 | 1500x800x 1200 | 0.8 | 5.5 |
| 13 | GV-30/5-30 | 0.8 | 30 | 0.5 | 1 | 1588x 768 x 1185 | 0.98 | 5.5 |
| 14 | GV-10/1-40 | 0.4 | 10 | 0.1 | 4 | 1475 x 580×1000 | 1 | 5.5 |
| 15 | GV-20/4 | 0.6 | 20 | Normal pressure | 0.4 | 1500x900x1100 | 1 | 5.5 |
| 16 | GV-70/5-10 | 1-5 | 70 | 0.5 | 1 | 1595 x 795 x 1220 | 1 | 5.5 |
| 17 | GV-8/5-210 | 0.4 | 8 | 0.5 | 21 | 1600 x 880×1160 | 1.02 | 5.5 |
| 18 | GV-20/1-25 | 0.4 | 20 | 0.1 | 2.5 | 1450 x 840×1120 | 1.05 | 5.5 |
| 19 | GV-20/10 – 350 | 1.2 | 20 | 1 | 35 | 1500x750x1140 | 0.8 | 7.5 |
| 20 | GV-15/5-350 | 1-05 | 15 | 0.5 | 35 | 1600 x 835x 1200 | 1 | 7.5 |
| 21 | GV-20/8-250 | 1.2 | 20 | 0.8 | 25 | 1520x825x1126 | 1 | 7.5 |
| 22 | GV-12/5-320 | 1.2 | 12 | 0.5 | 32 | 1600 x 835x 1130 | 1 | 7.5 |
| 23 | GV-15/8-350 | 1.1 | 15 | 0.8 | 35 | 1520x820x1160 | 1.02 | 7.5 |
| 24 | GV-18/10-350 | 1.2 | 18 | 1 | 35 | 1255 x 800 x 1480 | 1.2 | 7.5 |
| 25 | GV-35/4-25 | 0.3 | 35 | 0.4 | 2.5 | 1500x810x1100 | 1 | 7.5 |
| 26 | GV-50/6.5-36 | 2.25 | 50 | 0.65 | 3.6 | 1450x850x1120 | 1.048 | 7.5 |
| 27 | GV-20/5-200 | 1-2 | 20 | 0.5 | 20 | 1500x780x1080 | 0.8 | 7.5 |
| The piston stroke of the following products is 130mm | ||||||||
| 28 | GV-20/3-200 | 1.2 | 20 | 0.3 | 20 | 2030 x 1125 x 1430 | 1.8 | 15 |
| 29 | GV-25/5 -160 | 1.2 | 25 | 0.5 | 16 | 1930 x 1150 x 1450 | 1.8 | 15 |
| 30 | GV-40/0.5-10 | 1.2 | 40 | 0.05 | 1.00 | 2035 x 1070 x 1730 | 1.8 | 15 |
| 31 | GV-20/200 | 1.2 | 20 | Normal pressure | 20 | 1850 x 1160 x 1400 | 1.85 | 15 |
| 32 | GV-90/30-200 | 1.2 | 90 | 3 | 20 | 2030 x 970 x 1700 | 1-8 | 22 |
| 33 | GV-30/8-350 | 2.4 | 30 | 0.8 | 35 | 2030 x 1125 x 1430 | 1.8 | 22 |
| 34 | GV-30/8-350 | 2.4 | 30 | 0.8 | 35 | 2040 x 1125 x 1430 | 1.8 | 22 |
| 35 | GV-60/10-160 | 3 | 60 | 1 | 16 | 1800 x 1100 x 1400 | 1.8 | 22 |
| 36 | GV-60/5-160 | 3 | 60 | 0.5 | 16 | 2030 x 1125 x 1430 | 1.8 | 22 |
| 37 | GV-40/10-400 | 2 | 40 | 1 | 40 | 2000 x 1150 x 1500 | 1.8 | 22 |
| 38 | GV-60/10-350 | 2.4 | 60 | 1 | 35 | 2070 x 1125 x 1430 | 1.8 | 22 |
| 39 | GV-30/5-350 | 2 | 30 | 0.5 | 35 | 1900 x 1130 x 1450 | 2 | 22 |
| 40 | GV-40/2.5-160 | 2 | 40 | 0.25 | 16 | 1900 x 1130 x 1450 | 2 | 22 |
| 41 | GV-150/3.5-30 | 2 | 150 | 0.35 | 3 | 1900 x 1130 x 1450 | 2 | 22 |
| 42 | GV-70/2.5-80 | 2 | 70 | 0.25 | 8 | 1880 x 1060 x 1400 | 2.12 | 22 |
| 43 | GV-80/2.5-80 | 2 | 80 | 0.25 | 8 | 1880 x 1060 x 1400 | 2.12 | 22 |
| 44 | GV-120/3.5-12 | 3.6 | 120 | 0.35 | 1.2 | 2030 x 1045 x 1700 | 2.2 | 22 |
| 45 | GV-100/7-25 | 1.2 | 100 | 0.7 | 2.5 | 2030 x 1045 x 1700 | 1.9 | 30 |
| 46 | GV-50/5-210 | 2 | 50 | 0.5 | 21 | 1900 x 1130 x 1450 | 2 | 30 |
| 47 | GV-80/5-200 | 2 | 80 | 0.5 | 20 | 1900 x 1130 x 1450 | 2 | 22 |
| 48 | GV-40/5-350 | 2 | 40 | 0.5 | 35 | 1900 x 1130 x 1450 | 2 | 30 |
Application of diaphragm natural gas compressor :
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, industrial equipment, medicine, scientific research .
Our Certificate : CE and ISO certification
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
HangZhou CHINAMFG Gas Equipment Co.,Ltd, exporting diaphragm compressor, piston compressor, oxygen generator, gas cylinder and nitrogen generators with good quality and low price.
Diaphragm compressor is a reciprocating compressor that compresses and transports gas by the reciprocating motion of the diaphragm in the cylinder. The diaphragm is clamped by 2 restraint plates along the periphery and forms a cylinder. The diaphragm is driven by hydraulic force to move back and forth in the cylinder, so as to achieve the compression and transportation of gas. With a large compression ratio, wide pressure range, good sealing characteristics. Since its gas chamber does not need any lubrication, thus ensuring the purity of compressed gas, especially suitable for flammable, explosive, toxic and harmful, high-purity gas compression, transportation and bottling.
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| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Principle: | Reciprocating Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Not Mute |
| Customization: |
Available
|
|
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2024-01-11
China Hot selling High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor with Best Sales
Product Description
V type diaphragm compressor for high purity gases
| type | inlet pressure MPa(G) |
outlet pressure MPa(G) |
flow rate Nm3/h |
power kW |
rotate speedr/min |
| 1G3V-40/13-I | normal pressure | 1.3 | 40 | 15 | 330 |
| 2G3V-40/13-150 | 1.3 | 15 | 40 | 15 | 400 |
| H-GV3-950/69-80 | 6.9 | 8.0 | 950 | 18.5 | 400 |
| H-GV3-60/2-74 | 0.2 | 7.4 | 60 | 22 | 400 |
| GV3-100/17-250 | 1.7 | 25 | 100 | 30 | 400 |
| GV3-200/140-300 | 14 | 30 | 200 | 30 | 400 |
| G2.5V-10/200 | normal pressure | 20 | 10 | 7.5 | 400 |
| G2.5V-10/1-160 | 0.1 | 16 | 10 | 11 | 400 |
| G2.5V-20/4-350 | 0.4 | 35 | 20 | 11 | 400 |
| G2.5V-20/4-160 | 0.4 | 16 | 20 | 11 | 400 |
| G2.5V-20/4-250 | 0.4 | 25 | 20 | 11 | 400 |
| CG2V-5/200 | normal pressure | 20 | 5.0 | 3.0 | 400 |
| G2V-10/13 | normal pressure | 1.3 | 10 | 3.0 | 400 |
| G2V-5/4-350 | 0.4 | 35 | 5.0 | 3.0 | 400 |
| G2V-8/2.5-160 | 0.25 | 16 | 8.0 | 5.5 | 400 |
| G2V-5/4-160 | 0.4 | 16 | 5.0 | 5.5 | 400 |
1 Equipment specifications and requirements
1.1 Location and site conditions:
(1) installation location: Indoor
(2) : dIIBT4,
Explosion protection requirements: Motor dIIBT4,
1.2: Common engineering criteria
(1) Cooling water
Pressure 3~5 Bar (G)
Water inlet temperature ≤ 30ºC
(2) Electric 3P/380 VAC/ 50HZ,
1.3 Drive method: Electric motor , Belt drive
1.4 Processing technology and parameter requirements
(1)Suction pressure: 7 bar (G)
(2) Discharge pressure: 160bar (G)
(3) Suction Capacity: 50Nm3/h
(4) Media: CH4 C2H4
(5) Suction temperature: ≤30 ºC
(6) Temperature of water inlet: ≤30 ºC
2 Technical Parameters
2.1 Main Technical Specifications
(1) Model: GL2-50/7-160
(2) Type
L-type, water-cooling,two-stage Compression
(3) Drive method Crank shaft and connecting rod
(4) Media : CH4 C2H4
(5)Suction Capacity: 50Nm3/h
(6) Suction pressure: 7 bar (G)
(7) Discharge pressure: 160bar(G)
(8) Suction temperature: ≤30 ºC
(9)Discharge temperature: ≤45 ºC
(10)Lube oil temperature: ≤70 ºC
(11) Crank shaft speed: 420r/min
(12) Piston stroke: 105 mm
(13) Shaft power: ≤9.5.kW
(14) Water-inlet temperature: ≤30 ºC
(15) Cooling water consumption 1200L/h
(16)Lube oil trademark: L-HM -68
L-HM-68# Chemical-Resistant Lube oil
(18) :Amount of the first oil: 25Kg
(19) Transmission method: strap transmission
2.2 Electromotor
(1)Model: YB3-160L-4
(2) Power: 15kW
(3) Electromotor speed: 1460r/min
(4) Supply voltage 380V/50Hz
(5) Defend exploding grade: dIIBT4
(6) Defend and insulation request: IP55/F
2.2.1 Electromotor
(1)Model: YB3-80L-4
(2) Power: 0.75kW
(3) Electromotor speed: 1400r/min
(4) Supply voltage 380V/50Hz
2.3 Compressor skid
(1) Dimensions: 1700×850×1150mm
(2) Weight: 1100 kg
3 Technical requirements
3.1 Materials in contact with the medium and compression
(1) Gas cover: 3Cr13
(2) Diaphragms: /00Cr15Ni5.
(3) Suction valve and Discharge valve:
Hoerbiger / Cozzani,baohua
(4) 304 stainless steel
Pipeline, Joint, Flange, Cooler, etc., 304stainless steel
3.2 Important accessory material
(1) Diaphragm head: 45
(2) Perforated plate: 45
(3) Piston pole: 40Cr
(4) Crankcase: HT200
(5) Cross-head: QT600-3
(6) Oil-pipeline 304 stainless steel
(7) Strap Anti static triangle belt
3.3 The request to Equipment
(1) Compressor,electromotor,assistant equipment,gauge and pipeline install on the underpan ;
(2) Supply Specialties tools,spare parts and document 1 set.
(3) PID;Affording the control principle drawing.
3.4 All of the compressor control
(1)Auto alarm for 1st stage diaphragm rupture
Auto alarm for 1st stage diaphragm rupture,the pressure is higher than 0.25MPa, compressor alarm shutdown,
(2) Auto alarm for 1st stage diaphragm rupture
Auto alarm for 2st stage diaphragm rupture,the pressure is higher than 0.25Mpa, compressor alarm shutdown,
4 High exhaust pressure protection
16.5 MPa,
Exhaust pressure is higher than 16.5mpa, compressor alarm
| After-sales Service: | 10024-97-2 |
|---|---|
| Warranty: | 1year |
| Principle: | Diaphragm Compressor |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-10-21